Paipu kila API 5L X52 LSAW: Nā hiki ke hana a me nā kikoʻī huahana

Wehewehe Pōkole:

Hāʻawi ʻo Womic Steel i ka paipu kila API 5L X52 LSAW kiʻekiʻe no ka hoʻoili ʻaila a me ke kinoea waena a kiʻekiʻe, nā laina kumu, a me ka lako wai kiʻekiʻe. Hāʻawi ʻo X52 i ka ikaika hua liʻiliʻi o 360 MPa (52,200 psi), e hāʻawi ana i kahi ikaika 47% kiʻekiʻe ma mua o GR.B no nā papahana paipu koi e koi ana i nā paia lahilahi, ke kaumaha i hoʻemi ʻia, a me nā kaomi hana kiʻekiʻe. Hoʻokomo pū ka hana LSAW iā JCOE, UOE, a me nā ʻano hana kuʻi ʻana i ka papa ʻōwili, e hāʻawi ana i kahi humuhumu pololei me ka pono weld maikaʻi loa, ka lōʻihi weld pōkole, a me ke kūpaʻa dimensional maikaʻi loa. No nā diameters nui loa a i ʻole nā ​​mānoanoa o ka paia kaumaha (a hiki i 50.8mm no JCOE/UOE, a hiki i 70mm no ka papa ʻōwili), hoʻohana ʻo Womic i ka hui pū ʻana o ka ʻōwili papa a me ka kuʻi ʻana i ka arc submerged multi-pass. ʻO ke anawaena waho mai 219mm a i 1,600mm (8″ - 63″), ka mānoanoa o ka paia mai 5.0mm a i 70mm (ma muli o ke kaʻina hana), ka lōʻihi a hiki i 24m. Loaʻa ka palapala hōʻoia no ka wili ʻana, ka hoʻāʻo hydro, ka hoʻāʻo ultrasonic a i ʻole phased array 100%, nā wēlau beveled, a me ka uhi anti-corrosion (3LPE, FBE, coal tar). Kūpono no nā laina kaomi kiʻekiʻe ma uka a me waho, ka lawelawe ʻawaʻawa (PSL2), a me nā noi arctic me ka hoʻāʻo hopena haʻahaʻa.

Ka nui o ka paipu kila LSAW:Anawaena o waho: 219mm – 1,600mm (8″ – 63″), Mānoanoa o ka paia: 5.0mm – 70.0mm (JCOE/UOE max 50.8mm, papa ʻōwili max 70mm), Loa: 6m – 18m maʻamau, lōʻihi maʻamau a hiki i ka 24m

Kūlana & Papa o ka Paipu Kila LSAW:API 5L X52 PSL1 / PSL2; loaʻa pū kekahi ma API 5L X52 no ka lawelawe ʻawaʻawa (ua hoʻāʻo ʻia ʻo HIC/SSC); like me ISO 3183 L360

Ka hoʻohana ʻana o ka LSAW Steel Pipe:Nā laina kumu aila a me ke kinoea mamao loa, ka hoʻoili kinoea kūlohelohe kiʻekiʻe (a hiki i ka 12 MPa), nā paipu aila maka, nā laina kahe ma waho o ke kai, nā paipu lawelawe ʻawaʻawa (kaiapuni H₂S), nā lua wai hoʻokomo wai, nā paipu kikowaena compressor, nā paipu arctic, nā paila kūkulu no nā kahua ukana kiʻekiʻe.

Hāʻawi ʻo Womic Steel i nā kumukūʻai kiʻekiʻe a hoʻokūkū hoʻi o ka paipu kila API 5L X52 LSAW, paipu wili ʻia i loko o ke arc i hoʻopaʻa ʻia me ke kaula pololei, paipu laina UOE, paipu kalapona paia kaumaha, paipu laina kumu JCOE. Loaʻa ka palapala wili EN 10204 3.1/3.2, hoʻāʻo hydro, UT/PAUT, ʻaoʻao beveled, uhi tar 3PE/FBE/lanapana. Hoʻolako pololei ka hale hana no ka paipu EPC a me nā papahana kūkulu ma ka honua holoʻokoʻa.


Nā kikoʻī huahana

Nā Lepili Huahana

1. Womic Steel: Nā Mana Hana a me ka Ikaika o ka ʻOihana

Hoʻokele ʻo Womic Steel Group i nā laina hana LSAW he nui e uhi ana i ʻekolu mau ʻano hana mua a me nā hiki pā kaumaha kūikawā:

● Laina JCOE:No nā anawaena 406mm - 1,422mm (16″–56″), ʻo ka mānoanoa o ka paia a hiki i ka 50.8mm. Hoʻokumu ʻana o JCO i kēlā me kēia ʻanuʻu me ka hoʻonui ʻana o ka mīkini. Hana pono kiʻekiʻe, poepoe maikaʻi. Kūpono no ka hapa nui o nā noi laina kumu ma uka.

Laina UOE:No nā anawaena 508mm - 1,220mm (20″–48″), ʻo ka mānoanoa o ka paia a hiki i ka 40mm. Hoʻokumu ʻia ʻo U a laila hoʻokumu ʻia ʻo O me ka hoʻonui ʻana o ka hydraulic. ʻO ka pololei o ke ana ʻana maikaʻi loa (± 0.2% OD), makemake ʻia no nā paipu kai hohonu a me ka lawelawe ʻawaʻawa.

Papa ʻōwili (Hui Hoʻokahi):No nā anawaena 600mm - 1,600mm (24″–63″), ʻo ka mānoanoa o ka paia mai 25mm a hiki i 70mm. Hoʻokahi pā i ʻōwili ʻia i loko o kahi cylinder me hoʻokahi weld longitudinal. Kūpono no ka mānoanoa o ka paia kaumaha ma mua o ka hiki o JCOE/UOE.

Papa ʻōwili (Hui pālua):No ka mānoanoa o ka paia > 50.8mm a hiki i 80mm, e hoʻohana ana i ʻelua mau papa i hoʻopaʻa ʻia ma ke ʻano lōʻihi. Hoʻohana pinepine ʻia no nā paipu manifold kiʻekiʻe a me nā noi arctic e koi ana i ka paʻakikī koʻikoʻi.

ʻOi aku ka nui o ka mana LSAW ma mua o 300,000 tons i kēlā me kēia makahiki, me ka hana X52 i hoʻolaʻa ʻia ma mua o 120,000 tons i kēlā me kēia makahiki. Loaʻa iā Womic Steel ka API 5L Monogram (Laikini #API-5L-XXXX), ISO 9001, CE PED, a ua nānā mau ʻia e ABS, DNV, TÜV, a me BV. He moʻolelo kaulana honua ma 80+ mau ʻāina me ka ʻoi aku o 3,000 km o nā paipu X52 i hoʻolako ʻia.

Ka Hoʻololi Hana:

JCOE: 406–1,422mm OD × 6.0–50.8mm WT × ≤ 18m

UOE: 508–1,220mm OD × 6.0–40.0mm WT × ≤ 24m (hoʻomaikaʻi ka hoʻonui ʻana o ka mīkini i ka poepoe)

Papa ʻōwili (humuhumu hoʻokahi): 600–1,600mm OD × 25–70mm WT × ≤ 12m (palena kaumaha a hiki i 25 tons no kēlā me kēia hui)

Papa ʻōwili (humuhumu pālua): 1,000–2,000mm OD × 25–80mm WT × ≤ 12m

Hiki ke hoʻolako ʻia nā paipu āpau me ka PWHT (post-weld heat treatment) no ka paia mānoanoa a i ʻole ka lawelawe ʻawaʻawa. Loaʻa ka hoʻāʻo hopena haʻahaʻa wela a hiki i -60°C no nā papahana arctic.

2. API 5L X52: Nā ʻano o ka hoʻohuihui ʻana o nā mea a me ka hana

ʻO API 5L X52 kekahi o nā papa paipu laina i kuhikuhi nui ʻia no ka hoʻoili ʻana o ka ʻaila a me ke kinoea mai ka pae waena a i ke kiʻekiʻe ma ka honua holoʻokoʻa. Me ka ikaika haʻahaʻa o 360 MPa (52,200 psi) a me ka ikaika tensile o 460 MPa (66,700 psi), hāʻawi ʻo X52 i kahi ikaika kiʻekiʻe o 47% ma mua o GR.B, e hiki ai ke hōʻemi i ka mānoanoa o ka paia o 25-30% no ka helu kaomi like. Hōʻike ka hōʻailona "X" i ka paipu laina ikaika kiʻekiʻe, a hōʻike ʻo "52" i ka ikaika haʻahaʻa loa ma ksi.

ʻAno Kemika (Loiloi Ladle, max % ma ke kaumaha):

ʻElemene API 5L X52 PSL1 (max%) API 5L X52 PSL2 (max%)
C 0.24 0.22
Mn 1.40 1.40
P 0.025 0.025
S 0.015 0.015
Si 0.45 0.45
V 0.10 0.10
Nb 0.05 0.05
Ti 0.04 0.04

Pono ʻo PSL2 i ke kalapona like (CEV) ≤ 0.43% no ka hoʻomaikaʻi ʻana i ka weldability i nā kūlana kahua. Hāʻawi ka Microalloying me Nb, V, Ti i ka hoʻomaʻemaʻe ʻana i ka palaoa a me ka hoʻoikaika ʻana i ka ua.

Nā Waiwai Mekanika (Mahana o ka Lumi):

Waiwai API 5L X52 PSL1 API 5L X52 PSL2
Ikaika Hāʻawi (min) 360 MPa (52,200 psi) 360–530 MPa
Ikaika Hoʻopaʻa (min) 460 MPa (66,700 psi) 460–760 MPa
Hoʻolōʻihi (min) 21% (no ke anawaena 50mm) 21%
Paʻakikī (max) ʻAʻole i kuhikuhi ʻia 90 HRB
Paʻakikī hopena (min) ʻAʻole koi ʻia 27 J @ 0°C (koho -20°C, -40°C, -60°C)

Hoʻohālikelike me GR.B a me X65:

Papa MPa hua MPa huki Hoʻohana Maʻamau
GR.B 245 415 Ka hoʻolaha wai/kinoea maʻamau
X52 360 460 Nā laina kumu kiʻekiʻe, ma uka/ma waho o ke kai
X65 450 535 Kaomi kiʻekiʻe loa, wai hohonu, ʻĀkelika

3. Ka laulā Ana a me ka hoʻokō ʻana i nā kūlana

Mea Nā kikoʻī
Kūlana Maʻamau API 5L PSL1 / PSL2 (ʻo ISO 3183 L360 pū kekahi)
Nā Kaʻina Hana Hana JCOE, UOE, pā i ʻōwili ʻia (humuhumu hoʻokahi/pālua)
Ka laulā o ke anawaena o waho 219mm – 1,600mm (8″ – 63″)
Pae Mānoanoa o ka Paia JCOE/UOE: 5.0mm – 50.8mm; Papa ʻōwili: 25mm – 70mm (a hiki i ka 80mm ma ke ʻano maʻamau)
Ka laulā lōʻihi Kūlana: 6m, 12m, 18m; Hoʻolōʻihi ʻia: a hiki i 24m (JCOE/UOE) a i ʻole 12m (pā pōhaku kaumaha i ʻōwili ʻia)
Hoʻopau i ka hoʻopau ʻana Pau Maʻemaʻe (PE), Pau Beveled (BE) no kēlā me kēia API 5L (30° bevel, 1.6mm maka aʻa maʻamau)
Hoʻopau ʻili ʻŌlohelohe, ʻaila ʻia, 3LPE, 3LPP, FBE, Coal Tar Epoxy, Liquid Epoxy
Nā hoʻomanawanui OD: ±0.5% a i ʻole ±3.2mm (ʻo ka mea emi iho); WT: -0% / +15%; Lōʻihi: +50mm / -0mm

4. Nā Ana a me nā Kikoʻī i Loaʻa - Paipu Kila API 5L X52 LSAW (Nā Nui Maʻamau i Koho ʻia)

OD (mm) Nā Koho WT (mm) Kaʻina Hana Kaumaha Kokoke (kg/m) Lōʻihi Maʻamau Hoʻohana Maʻamau
273 6.4, 8.0, 10.0, 12.5 JCOE 42.1 – 80.1 12m Ka hoʻolaha kinoea
324 6.4, 8.0, 10.0, 12.5, 14.0 JCOE 50.2 – 107.1 12m / 18m ʻO ka hōʻiliʻili kinoea
406 8.0, 10.0, 12.5, 14.0, 16.0 JCOE/UOE 78.5 – 153.9 12m / 18m Nā laina aila maka
508 8.0, 10.0, 12.5, 14.0, 16.0, 19.0 UOE 98.6 – 229.1 12m / 18m / 24m Nā laina kumu kinoea
610 10.0, 12.5, 14.0, 16.0, 19.0, 22.0 UOE 148.0 – 319.1 12m / 18m / 24m Kinoea kaomi kiʻekiʻe
711 10.0, 12.5, 14.0, 16.0, 19.0, 22.0, 25.4 JCOE/UOE 172.9 – 429.4 12m / 18m Nā laina kumu ʻaila
813 12.5, 14.0, 16.0, 19.0, 22.0, 25.4, 30.0 JCOE 246.7 – 579.8 12m / 18m Kinoea ma waena o ka ʻāina
914 14.0, 16.0, 19.0, 22.0, 25.4, 30.0, 35.0 JCOE 310.8 – 759.2 12m / 18m Nā laina kumu nui
1,016 16.0, 19.0, 22.0, 25.4, 30.0, 35.0, 40.0 JCOE/ʻōwili ʻia 394.6 – 963.9 12m Kinoea nui
1,220 19.0, 22.0, 25.4, 30.0, 35.0, 40.0, 45.0, 50.0 ʻŌwili ʻia (hoʻokahi) 563.0 – 1,304.2 12m Nā paipu wai ma waho o ke kai
1,422 25.4, 30.0, 35.0, 40.0, 45.0, 50.0, 55.0 ʻŌwili ʻia (hoʻokahi) 875.1 – 1,692.5 12m Nā mea hoʻokiʻekiʻe wai hohonu
1,600 30.0, 40.0, 50.0, 60.0, 70.0 ʻŌwili ʻia (pālua) 1,162 – 2,640 10m / 12m ʻĀketika/kaomi kiʻekiʻe

*Pono nā paipu paia kaumaha (≥ 32mm) i ka PWHT e hōʻemi i nā koʻikoʻi koena a hoʻokō i nā palena paʻakikī no ka lawelawe ʻawaʻawa. Hoʻohana pinepine ʻia ka paia mānoanoa X52 no ka hoʻokomo wai kiʻekiʻe ma 25-35 MPa.*

5. Nā Kūlana Maʻamau a me nā Papa - Paipu Laina LSAW a me ka Paipu Kūkulu

Kūlana Maʻamau Nā Papa kila Hoʻohana Maʻamau Kaʻina Hana
API 5L PSL1/PSL2 X52, X60, X65, X70 Hoʻoili ʻaila/kinoea JCOE/UOE/ʻōwili ʻia
API 5L PSL2 (ʻawaʻawa) X52, X65 Lawelawe ʻawaʻawa (H₂S) UOE + PWHT
ASTM A53 GR.B Paipu haʻahaʻa haʻahaʻa JCOE
ASTM A106 GR.B/C Mahana kiʻekiʻe JCOE/ʻōwili ʻia
EN 10217-1 S235JR, S275JR Nā paipu kaomi JCOE
EN 10219 S355JRH, S355J2H Nā ʻāpana kūkulu JCOE/ʻōwili ʻia
DNV-OS-F101 L360 (X52) Nā paipu wai ma lalo o ka moana UOE
BS 7191 L360 (X52) ʻAno kūkulu ma waho UOE/ʻōwili ʻia
NORSOK M-120 X52 Paipu paepae ma waho UOE

Hōʻuluʻulu manaʻo hoʻohana:Nā laina kumu aila/kinoea mamao loa, ka hoʻoili kinoea kaomi kiʻekiʻe, nā paipu kai, ka lawelawe ʻawaʻawa, ka hoʻokomo wai, nā paipu ʻākea, nā paipu kahua compressor, nā paila kūkulu no nā kahua kai.

6. Nā Kaʻina Hana Hana - LSAW (JCOE / UOE / Rolled Plate) no ka Paipu Kila X52

Koho ʻo Womic Steel i ke kaʻina hana kūpono e pili ana i ke anawaena, ka mānoanoa o ka paia, a me nā koi waiwai mechanical. Hoʻokomo pū nā kaʻina hana āpau i ka kaohi hoʻokomo wela koʻikoʻi e mālama i nā waiwai microalloyed o X52.

Kaʻina Hana JCOE (406–1,422mm OD, 6.0–50.8mm WT):

● Wili ʻana o ka lihi o ka pā (X a i ʻole J bevel) me ka pololei ±0.5mm

● Ke kulou mua ʻana (crimping) o nā ʻaoʻao i ka radius mānoanoa o ka pā 1.5x

● Hoʻokumu ʻana i ke ʻano J (paʻi kuʻi) - 1/3 mua o ke anapuni

● Ke hoʻokumu ʻana i ke ʻano C (moʻo o nā make) - ka lua o ka 1/3 o ke anapuni

● Ke hoʻokumu ʻana i ke ʻano O (paukū hope loa) - ke pani ʻana i ke kuʻi

● Kuʻi ʻana i nā kaula (nā kaula kiko i kēlā me kēia 300mm ma ke kuʻi ʻana)

● ʻO ka SAW kūloko (uea hoʻokahi a nui paha, ka hoʻokomo wela i kāohi ʻia i ≤ 3.5 kJ/mm)

● Ke ʻoki hope ʻana (ea carbon arc a i ʻole ka wili ʻana) no ka komo piha ʻana

● ʻO ka SAW waho (multi-pass no nā paia mānoanoa, nānā ʻia ka hoʻokomo wela)

● Hoʻonui ʻia ka mīkini (1–1.5% piʻi ʻana o ka OD, hoʻomaikaʻi i ka poepoe i ±0.3%)

● Kūpono no ka hapa nui o nā noi laina kumu ma uka

Kaʻina Hana UOE (508–1,220mm OD, 6.0–40mm WT):

● Hoʻokumu ka U-press i ka pā i ke ʻano U (2000-4000 tons force)

● Pani ʻo O-press i loko o ke ʻano cylindrical (3000-6000 tons force)

● Mea hoʻonui (mekanika) i ke anawaena hope loa a me ka poepoe (48-72 mau ʻāpana hoʻonui)

● ʻO ka wili ʻana e like me JCOE akā me ka throughput kiʻekiʻe aʻe (1 paipu no 3-4 mau minuke)

● Makemake ʻia no nā paipu wai hohonu a me ka lawelawe ʻawaʻawa ma muli o ke poepoe kiʻekiʻe (± 0.2% OD) a me ke koʻikoʻi koena haʻahaʻa

● Hōʻoia ka ovality haʻahaʻa i ke kau ʻana o ka buckle arrestor hilinaʻi

Papa ʻōwili (Hui Hoʻokahi) no ka Pā Kaumaha (600–1,600mm OD, 25–70mm WT):

● Ua ʻōwili ʻia ka papa kila hoʻokahi i loko o kahi cylinder me ka hoʻohana ʻana i ka mīkini kulou 4-roll

● Ka ʻōwili ʻana i kēlā me kēia ʻanuʻu: ʻōwili mua, ʻōwili ʻino, ʻōwili hoʻopau (maʻamau he 15-20 mau hala)

● ʻO ke kuʻi lōʻihi i hoʻopaʻa ʻia me SAW (ʻo ka liʻiliʻi he 3 mau ala: aʻa, hoʻopiha, pāpale)

● ʻAʻohe hoʻonui mīkini (hoʻokō ʻia ka poepoe ma o ka pololei o ka ʻōwili ʻana, maʻamau ±0.5%)

● Kūpono no nā paipu paia mānoanoa kahi i kaupalena ʻia ai ka mea hana JCOE/UOE

● Pono ka PWHT (hoʻomaha i ke kaumaha) no ka mānoanoa o ka paia > 32mm e hoʻokō ai i nā koi paʻakikī

Papa ʻōwili (Hui pālua) no ka paia kaumaha loa / Anawaena nui loa (1,000–2,000mm OD, 25–80mm WT):

● ʻElua mau papa i ʻōwili ʻia i loko o nā hapalua-paukū a hoʻopaʻa ʻia ma nā ʻelua humuhumu lōʻihi

● Hoʻohana pinepine ʻia no nā paipu manifold kiʻekiʻe, nā penstock, a me nā paipu arctic

● Nānā ʻia nā wili āpau 100% UT a me RT

● Pono ka PWHT no nā humuhumu lōʻihi ʻelua

Lapaʻau Wela Ma hope o ka Wela (PWHT):No ka mānoanoa o ka paia > 32mm a i ʻole no ka lawelawe ʻawaʻawa (H₂S), hāʻawi ʻo Womic i ka mālama wela hoʻomaha i ke kaumaha i loko o ka umu lalo o ke kaʻa (a hiki i ka 12m ka lōʻihi) a i ʻole ma kahi kūloko e hoʻohana ana i ka hoʻomehana induction no nā paipu lōʻihi. ʻO ka mahana hoʻomoʻa 580-620°C no 1 hola no kēlā me kēia mānoanoa 25mm. ʻO ka paʻakikī ma hope o ka PWHT i kāohi ʻia i ≤ 90 HRB (a i ʻole ≤ 248 HV10). No ka lawelawe ʻawaʻawa, ʻo ka pahuhopu maʻamau he ≤ 85 HRB no ka palena palekana i hoʻohui ʻia.

Ka Hiki Haʻahaʻa-Mahana:No nā papahana arctic, hiki iā Womic ke hoʻolako iā X52 me ka hoʻāʻo hopena Charpy ma -46°C (min 27J, maʻamau 80-120J) a me DWTT (Drop Weight Tear Test) me ka ʻāpana shear ≥ 85% ma -20°C.

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7. Nā Kaʻina Hana Hoʻomalu a me ka Hoʻāʻo ʻana no ka Paipu Kila API 5L X52 LSAW

Kahua ʻAno Nānā Kumu Kaʻina Hana Pili
Ka Loiloi Kemika (OES) E hōʻoia i nā palena haku mele X52 A pau
Ultrasonic (Nānā Lamination) E ʻike i nā hemahema o loko A pau
Uhi / Kūlou Hōʻoia mīkini A pau
Ana ʻana o ka nui o ka palaoa (ASTM E112) E hōʻoia i ka hoʻonohonoho ʻana o ka microalloyed X52 PSL2
I ka wā o ke kūkulu ʻana Ana (ke anawaena, ka ovality) E hōʻoia i ka like ʻana A pau
Humuhumu Weld 100% UT Hana ʻakomi (a i ʻole PAUT me TOFD) ʻIke i ka nele o ka fusion, slag, porosity A pau
Humuhumu Weld RT (wahi 10-100% ma luna o nā kikoʻī) Ka hōʻoia ʻana o ka maikaʻi o ka wili ʻana A pau
Humuhumu Weld MPI (nā manamana wāwae a me ka HAZ) Nā māwae ʻili A pau
Humuhumu Weld Ka hele ʻana o ka paʻakikī (weld, HAZ, BM) Ka hōʻoia ʻana o ka lawelawe ʻawaʻawa PSL2 / ʻawaʻawa
Paipu i hoʻopau ʻia Hoʻāʻo Hydrostatic (no kēlā me kēia API 5L) Ka pono o ke kaomi (85-100% SMYS) A pau
Paipu i hoʻopau ʻia ʻO Charpy V-Notch (PSL2) Paʻakikī haʻahaʻa ʻO PSL2 wale nō
Paipu i hoʻopau ʻia Paʻakikī (HRB/HV10) – 3 mau helu Ka hoʻokō ʻana i ka lawelawe ʻawaʻawa PSL2 / ʻawaʻawa
Paipu i hoʻopau ʻia Piʻo Alakaʻi / Hoʻopālahalaha Ka maʻalahi A pau
Paipu i hoʻopau ʻia ʻIke maka & māka Ke kūlana o ka ʻili, ka hiki ke hahai ʻia A pau
Paipu i hoʻopau ʻia DWTT (koho) Kaohi hoʻolaha haki ʻĀketika/ʻawaʻawa

Koho no ka lawelawe koʻikoʻi:

● HIC no NACE TM0284 (Hoʻonā A a i ʻole B, 96h) - no ka lawelawe ʻawaʻawa

● SSC no NACE TM0177 (ʻAno A, 720h) – no ke kaiapuni H₂S

● Ka hopena wela haʻahaʻa ma -20°C, -40°C, -46°C, a i ʻole -60°C

● DWTT ma -20°C a i ʻole haʻahaʻa no ka hoʻolālā hoʻopaʻa haki

● Palapala ʻāina paʻakikī piha o ka ʻāpana (laina waena weld, HAZ, metala kumu)

● Piʻo hoʻololi CVN (Charpy) mai -60°C a i +20°C

Hoʻāʻo ʻana ʻo CTOD (Crack Tip Opening Displacement) no nā mea hoʻokiʻekiʻe ma waho o ke kai

8. Nā Noi Kumu - Paipu Kila API 5L X52 LSAW

Nā laina pahu aila mamao loa– Ka lawe ʻana i ka ʻaila maka mai nā kahua a i nā hale hoʻomaʻemaʻe (kaomi a hiki i ka 10 MPa)

Ka hoʻoili ʻana o ke kinoea kūlohelohe kiʻekiʻe– Nā laina kinoea cross-country (kaomi a hiki i ka 12 MPa)

● Nā paipu wai ma waho o ke kai– Nā laina kahe o lalo o ka moana a me nā laina hoʻokuʻu aku (makemake ʻia ke kaʻina hana UOE no ka poepoe)

● Nā paipu lawelawe ʻawaʻawa– ʻAila a me ke kinoea i loaʻa iā H₂S (PSL2 me ka hoʻāʻo HIC/SSC, hoʻopili ʻia ʻo PWHT)

● Nā laina hoʻokomo wai- Hoʻonui ʻia ka hoʻōla ʻaila, kaomi a hiki i ka 35 MPa (pā pā kaumaha i ʻōwili ʻia)

● Nā paipu ʻĀketika– Nā wahi Permafrost me nā koi hopena haʻahaʻa haʻahaʻa a hiki i -46°C

● Paipu o ka mea hoʻopili a me ke kahua pamu- Paipu kikowaena kiʻekiʻe me nā wēlau flanged

● Nā mea hoʻokiʻekiʻe paepae ma waho– Nā mea hoʻokiʻekiʻe ikaika e koi ana i ka hoʻāʻo CTOD a me ka hoʻolālā luhi

● Nā pou kūkulu no nā kahua kai– Nā paila kumu ukana kiʻekiʻe ma ka wai hohonu

● Nā Penstocks no nā hale hana hydroelectric– Pā kaumaha, anawaena nui, halihali wai kiʻekiʻe

9. Hoʻopili a me ka hoʻouna ʻana - API 5L X52 LSAW Steel Pipe

Pūʻolo:

● Nā anawaena liʻiliʻi (≤ 24″): Nā pūʻolo hexagonal, kila i hoʻopaʻa ʻia me nā pale lihi (3-5 mau kaula no kēlā me kēia pūʻolo)

● Nā anawaena nui (> 24″): Nā paipu pākahi, i hoʻokaʻawale ʻia e nā ʻāpana lāʻau a me nā ʻāpana laholio (ʻo ka liʻiliʻi he 2 mau kiko ʻāpana no kēlā me kēia paipu)

● Nā pāpale hopena: Nā pāpale plastik a kila paha hana kaumaha (nā welau i hoʻopaʻa ʻia i ka beveled mai ka hopena a me nā ʻōpala)

● Palekana uhi: No nā paipu i uhi ʻia me 3LPE/FBE, nā apo huʻa a i ʻole nā ​​​​pepa laholio ma waena o nā papa e pale aku ai i ka ʻānai ʻana i ka wā e neʻe ai ke kīʻaha

● Nā pale kaula (inā i kuhikuhi ʻia nā wēlau wili): Nā pale kaula plastik a metala paha

Nā ʻano hoʻouna:

● Nā moku haki nui no >500 tone a i ʻole nā ​​anawaena nui (hoʻouka pololei mai ka hale hana a i ka moku)

● Nā ipu 20 kapuaʻi/40 kapuaʻi no nā anawaena liʻiliʻi (pūʻulu ʻia, ʻoi aku ka nui o 25 tone no kēlā me kēia ipu)

● Nā ʻūpā pālahalaha a i ʻole nā ​​ipu hāmama no nā lōʻihi loa (a hiki i 24m)

● Nā mea lawe nui me ka waiho ʻana i nā paipu i hoʻolaʻa ʻia (me ka hoʻohana ʻana i ka dunnage a me ka lashing)

● Ukana kaʻaahi no nā wahi i hoʻopaʻa ʻia e ka ʻāina (mai nā awa ʻo Tianjin a i ʻole Shanghai a i Inner Mongolia, Kazakhstan, Mongolia)

Nā palapala i hoʻokomo pū ʻia me kēlā me kēia ukana:

● Palapala Hoʻāʻo Wili (EN 10204 ʻAno 3.1 a i ʻole 3.2 ma ke noi ʻana)

● Hōʻike Hoʻāʻo Hydrostatic (me ke kaomi, ka lōʻihi, a me ka ʻikepili hoʻonui)

● Hōʻike Hoʻāʻo Ultrasonic (100% weld a me ke kino, me ka wahi kīnā inā loaʻa)

● Hōʻike Hoʻāʻo Radiographic (inā i kuhikuhi ʻia, me ke kiʻiʻoniʻoni a i ʻole nā ​​kiʻi kikohoʻe)

● Hōʻike Nānā Ana (OD, WT, lōʻihi, ovality, straightness)

● Palapala Hoʻopaʻa Uhi (inā i uhi ʻia: mānoanoa, hoʻopili ʻana, hoʻāʻo hoʻomaha)

● Hōʻike ʻIke Mea Maikaʻi (PMI)

● Papa Inoa Hoʻopili (me nā helu pūʻolo/paipu a me nā kaupaona)

● Palapala Hoʻopaʻa a me ka Papa Inoa Hoʻopili Pāʻoihana

● Palapala Hoʻomaka (ʻo Kina maʻamau, akā hiki ke hoʻopuka i ka palapala COO E, palapala F, a pēlā aku)

● Palapala Hoʻoili (uku moana) a i ʻole Air Waybill (uku mokulele no nā laʻana wikiwiki)

18

10. Nā Pōmaikaʻi o Womic Steel & FAQ - API 5L X52 LSAW Steel Pipe

No ke aha ʻo Womic Steel no X52 LSAW?

● ʻEkolu mau kaʻina hana hoʻohui (JCOE, UOE, pā i ʻōwili ʻia) e uhi ana i nā anawaena 219–1,600mm

● Ka hiki ke pā mānoanoa a hiki i ka 70mm (humuhumu hoʻokahi) a i ʻole 80mm (humuhumu pālua) no ka injection kiʻekiʻe a me nā noi arctic

● Ka mana o ka umu PWHT: 12m ka lōʻihi × 3m ke anawaena, me ka hoʻomehana induction no nā paipu lōʻihi

● Hoʻāʻo hopena haʻahaʻa wela a hiki i -60°C (ʻano arctic X52)

● Ua hōʻoia ʻia ka lawelawe ʻawaʻawa me ka hoʻāʻo HIC/SSC (NACE TM0284, TM0177)

● API 5L Monogram + CE + nānā ʻaoʻao ʻekolu (SGS, BV, TÜV, DNV, ABS, LR)

● Hoʻololi wikiwiki: 30-45 mau lā no ka lawelawe maʻamau X52 PSL1, 45-60 mau lā no ka lawelawe ʻawaʻawa PSL2

● ʻO ka lōʻihi a hiki i ka 24m e hōʻemi i nā wili girth kahua ma 30-40% (maʻamau 12m vs 18m vs 24m)

● Ka hiki ke hahai piha ʻia mai ka helu wela o ka pā a i ka paipu i hoʻopau ʻia (ua paʻi ʻia ka helu wela ma kēlā me kēia paipu)

● Ma luna o 3,000 km o nā paipu X52 i hoʻolako ʻia ma ka honua holoʻokoʻa me ka ʻole o ka hāʻule ʻana i ka lawelawe

Nā Nīnau i Nīnau Pinepine ʻia:

Q: He aha ka ʻokoʻa nui ma waena o X52 PSL1 a me PSL2 no ka paipu LSAW?
A: ʻOi aku ka paʻa o nā palena hoʻohui kemika o PSL2 (haʻahaʻa C, P, S), koi ʻia ka paʻakikī hopena Charpy (27J palena iki @ 0°C a i ʻole haʻahaʻa), nā palena paʻakikī kiʻekiʻe (90 HRB), a koi ʻia ka NDT ʻoi aku ka paʻakikī (100% UT versus spot UT no PSL1). No nā paipu kinoea kiʻekiʻe, ma waho o ka ʻāina, a i ʻole ka lawelawe ʻawaʻawa, koi ʻia ka PSL2. No nā laina wai a i ʻole ka ʻaila haʻahaʻa, ʻae ʻia ʻo PSL1 a ʻoi aku ka hoʻokele waiwai.

Q: Hiki iā ʻoe ke hoʻolako iā X52 me ka hoʻāʻo hopena haʻahaʻa haʻahaʻa no nā papahana arctic?
A: ʻAe. Hāʻawi mākou iā X52 PSL2 me ka hoʻāʻo hopena Charpy ma -46°C (min 27J) a me DWTT ma -20°C (min 85% shear area). Ua hāʻawi mākou i ka papa arctic X52 i nā papahana Kanada a me Lūkini. E ʻoluʻolu e kuhikuhi i ka mahana hoʻāʻo a me ka ikehu i koi ʻia i ka wā e nīnau ai.

Q: He aha ka mānoanoa o ka paia kiʻekiʻe loa hiki iā ʻoe ke hana no X52 LSAW?
A: ʻO ke kaʻina hana JCOE max 50.8mm, ʻo ke kaʻina hana UOE max 40mm, ʻōwili ʻia ka pā hoʻokahi a hiki i ka 70mm, ʻōwili ʻia ka pā pālua a hiki i ka 80mm. No ka mānoanoa o ka pā ma mua o 50.8mm, he mea koi ʻia ka PWHT. Ua hoʻolako koke mākou iā X52 1,600mm OD × 70mm WT no kahi papahana hoʻokomo wai kiʻekiʻe ma Oman.

Q: Pehea ʻoe e kāohi ai i ka paʻakikī no ka lawelawe ʻawaʻawa X52?
A: Hoʻomalu mākou i ka hoʻohuihui kemika (CEV ≤ 0.40% no ka lawelawe ʻawaʻawa, haʻahaʻa ma mua o ka maʻamau 0.43%), hoʻomalu i ka hoʻokomo wela i ka wā o ka wili SAW (≤ 3.0 kJ/mm), a hoʻopili i ka PWHT no ka mānoanoa o ka paia ≥ 20mm. ʻO ka paʻakikī ma hope o PWHT he 78-85 HRB no ka metala kumu a me 82-88 HRB no ka wili. Hāʻawi mākou i nā palapala traverse paʻakikī piha.

Q: Ke hāʻawi nei ʻoe i ka nānā ʻana o nā ʻaoʻao ʻekolu no nā paipu X52 LSAW?
A: ʻAe. Hana pū mākou me SGS, BV, TÜV, DNV, ABS, a me LR. Hiki ke hana ʻia ka nānā ʻana ma kā mākou hale hana i ka wā o ka hana ʻana, me ka ʻike maka ʻia e ka ʻelele o ka mea kūʻai aku a i ʻole ke keʻena ʻaoʻao ʻekolu. Hoʻopuka mākou i nā palapala hōʻoia EN 10204 Type 3.2 ma ke noi ʻana.

Q: He aha ka manawa alakaʻi maʻamau no ka paipu X52 LSAW?
A: Ka manawa alakaʻi maʻamau: 30-45 mau lā no PSL1, 45-60 mau lā no PSL2 me ka hoʻāʻo ʻana i ka lawelawe ʻawaʻawa. Hiki ke kauoha wikiwiki (20-30 mau lā) no nā nui liʻiliʻi (<500 tons). No nā kauoha nui loa (>10,000 tons), hiki ke hoʻolōʻihi ʻia ka manawa alakaʻi a hiki i 75 mau lā ma muli o ka loaʻa ʻana o ka pā.

Q: Hiki iā ʻoe ke hoʻolako iā X52 me ka uhi 3LPE a me ka uhi kaumaha sima no nā paipu kai?
A: ʻAe. Hāʻawi mākou i ka uhi 3LPE e like me ISO 21809 (2.5-3.5mm ka mānoanoa holoʻokoʻa) a hiki ke hoʻonohonoho i ke kaumaha o ka uhi sima (40-120mm ka mānoanoa, ka nui o 2,400-3,050 kg/m³) ma kā mākou pā uhi hoa ma Tianjin. Ua hāʻawi mākou i ka X52 i uhi ʻia ma waho o ke kai i nā papahana Vietnam, Indonesia, a me Middle East.

Kuhikuhi Papahana - ʻAla Hoʻokuʻu ʻAila Maka o ʻApelika Hikina

ʻĀina:ʻUganda / Tanzania (Paipa ʻAila Maka o ʻApelika Hikina - EACOP)
Kūlana & Papa:API 5L X52 PSL2 (lawelawe ʻawaʻawa, me ka hoʻāʻo ʻana o HIC a me SSC)
Nā Ana a me ka Nui:

● OD 610mm (24″) × WT 12.7mm – 48,000 mika (ma kahi o 7,200 tons) i hana ʻia e ke kaʻina hana UOE

● OD 610mm (24″) × WT 15.9mm – 12,000 mika (ma kahi o 2,400 tons) i hana ʻia e ke kaʻina hana UOE (pā mānoanoa no ke keʻa ʻana o ka muliwai)

● OD 914mm (36″) × WT 19.0mm – 8,500 mika (ma kahi o 3,400 tons) i hana ʻia e ke kaʻina hana JCOE no nā laina bypass kikowaena pamu
Huina:68,500 mika (68.5 km), ma kahi o 13,000 tone

Nā kikoʻī:ʻO ka uhi waho 3LPE (3.0mm ka mānoanoa holoʻokoʻa) e like me ISO 21809, nā wēlau beveled 30° / 1.6mm ke alo o ke aʻa, hydrotest ma 11.5 MPa (kaomi hoʻolālā 8.5 MPa). Ka hopena Charpy i koi ʻia ma 0°C (min 27J, i hoʻokō ʻia he 85-120J). HIC no NACE TM0284 Solution A, 96h - ʻae ʻia: CLR ≤ 5%, CTR ≤ 1.5%, CSR ≤ 0.5%. SSC no NACE TM0177 ʻAno A, 720h - ʻaʻole ʻae ʻia ka haki ʻana. Hoʻopili ʻia ʻo PWHT no nā paipu āpau me WT ≥ 15.9mm.

Noi:Paipu hoʻokuʻu aku i ka ʻaila maka mai Uganda i hoʻopaʻa ʻia i ka ʻāina (ʻāina ʻo Hoima) a i ke awa ʻo Tanga o Tanzania ma ke Kai ʻInikia. ʻO ka lōʻihi o ka paipu he 1,443 km. Ua hoʻolako ʻo Womic Steel i 68.5 km o ka huina, me nā ʻāpana ma waena o nā wahi holoholona hihiu koʻikoʻi a me nā wahi e hele ai nā muliwai nui.

Nā Pilikia ʻenehana a me nā Hoʻonā:

● Ka hoʻokō ʻana i ka lawelawe ʻawaʻawa no ka ʻaila maka me H₂S– Aia ka ʻaila maka Ugandan i ka H₂S i hoʻoheheʻe ʻia a hiki i ka 15 ppm me ka nui o ka wai. Pono ka hoʻāʻo HIC a me SSC koʻikoʻi. Ua hana ʻo Womic i ka hoʻāʻo hōʻoia ma 15 mau ʻāpana hana. Ua hala nā mea āpau me CLR 0%, CTR 0%, CSR 0% no HIC. ʻAʻole i hōʻike ka hoʻāʻo SSC (NACE TM0177, 720h) i ka haki ʻana o ka ʻili. Ua hoʻokō mākou i kēia ma ka mālama ʻana iā CEV ≤ 0.38% (ma lalo loa o ka palena PSL2 o 0.43%) a me ka hoʻopili ʻana iā PWHT no nā paipu āpau ma luna o 12.7mm WT, ʻoiai ʻaʻole koi ʻo API 5L i ka PWHT ma lalo o 25.4mm. Ua ʻike maka ka mea nānā o ka mea kūʻai aku (SGS) i nā hoʻāʻo āpau.

● Nā palena o ke kaiapuni o nā wahi holoholona hihiu– Hele ka paipu ma waena o ʻelua mau wahi mālama holoholona hihiu aupuni. He paʻakikī ke hoʻoponopono i ka pohō o ka uhi i ka wā o ke kau ʻana ma muli o ke komo ʻana i kaupalena ʻia. Ua hoʻopili ʻo Womic i kahi papa mōhai o ka polyethylene (0.5mm keu ma luna o ka 3LPE maʻamau) ma ke ʻano he uhi pale abrasion. Ua hana pū mākou i ka ʻike hoʻomaha 100% ma 7kV (ʻo ke kūlana he 5kV) e hōʻoia i ka ʻole o nā hoʻomaha uhi. Ua hoʻāʻo ʻia ka ikaika ʻili ma 250 N/cm ma 25°C, 150 N/cm ma 70°C.

● Nā keʻa muliwai e pono ai ka pā mānoanoa– ʻElima mau keʻa muliwai nui (nā kahawai o ka Nile) e pono ai ka WT 15.9mm ma kahi o 12.7mm no ke kū'ē hou aku i ka hiolo a me ka ʻae kūlou i ka wā o ke kau ʻana i ka sagbend. No kēia mau paipu paia mānoanoa, ua hoʻohana mākou i ke kaʻina hana UOE no ka poepoe maikaʻi aʻe (± 0.2% OD) e hōʻoia i ka hoʻopili pono ʻana o ke kahua ma nā ʻāpana keʻa. Ua ana ʻia ka ovality ma 0.15-0.18%, ma lalo loa o ka palena 0.5%.

● Nā hana hoʻokele ma ka ʻāina no ka mamao loa– Ua hoʻouna ʻia nā paipu mai Shanghai a i ke awa ʻo Dar es Salaam (Tanzania), a laila ua lawe ʻia i 1,200 km i ka laha ʻana o ka paipu ʻo Uganda. ʻO nā kūlana alanui ma ke komohana o Tanzania e komo pū ana me nā ʻāpana i hoʻopaʻa ʻole ʻia. Ua hoʻolālā ʻo Womic i kahi hoʻolālā hoʻouna kūikawā: 12m ka lōʻihi wale nō (ʻaʻohe hui 18m no ka ʻāpana Uganda) e kūpono i nā kalaka pālahalaha maʻamau. Ua hoʻopaʻa ʻia kēlā me kēia paipu me nā kaula padded. Ua hāʻawi mākou i nā kiʻikuhi hoʻouka a me ke aʻo ʻana i ka hui kalaka kūloko. ʻAʻohe paipu i hōʻino ʻia i ka wā o ka hele ʻana ma uka he 1,200 km.

● Nā palapala koʻikoʻi a me ka hiki ke hahai ʻia– Ua koi ka papahana i nā palapala hōʻoia EN 10204 Type 3.2 no kēlā me kēia helu wela, me ka hiki ke hahai piha ʻia mai ka pā a i ka paipu i hoʻopau ʻia. Ua hoʻonoho ʻo Womic i kahi mea hoʻokele palapala i hoʻolaʻa ʻia nāna i hahai i nā paipu 68.5 km āpau. Ua sila ʻia kēlā me kēia paipu me ka helu wela, ka helu paipu, a me nā hoʻonohonoho GPS o ka hana ʻana. Ua nānā ka hui QA o ka mea kūʻai aku i kā mākou hale hana i ʻelua manawa i ka wā o ka hana ʻana; ua hala nā loiloi ʻelua me ka ʻole o nā kūlike ʻole.

Hopena:Ua hoʻolālā ʻia ka hoʻopau ʻana o ka East African Crude Oil Pipeline (EACOP) i ka hapaha 2 o 2025. Ua hāʻawi ʻia nā paipu X52 PSL2 he 13,000 tons a Womic Steel ma luna o 8 mau mahina (ka hoʻouna mua ʻana ʻOkakopa 2023, ka hoʻouna hope loa ʻana o Mei 2024). Ua hala nā paipu a pau i ka nānā ʻana o ka ʻaoʻao ʻekolu e SGS Tanzania. Ua hoʻopuka ka mea kūʻai aku (he hui o nā ʻoihana ʻaila honua) i kahi leka hoʻomaikaʻi no ka kaohi maikaʻi o Womic a me ka hāʻawi ʻana i ka manawa kūpono. I kēia manawa, he mea hoʻolako i hōʻoia mua ʻia ʻo Womic no ka hoʻonui ʻana i nā paipu e hiki mai ana ma ka ʻāina.

Hoʻokaʻaʻike:
Pūnaewele: www.womicsteel.com
Leka uila: sales@womicsteel.com

Kelepona / WhatsApp / WeChat:
Lanakila: +86 15575100681
ʻO Jack: +86 18390957568

ʻO Womic Steel - ʻO kāu hoa hilinaʻi no nā paipu API 5L X52 LSAW no nā laina kumu aila a me ke kinoea kiʻekiʻe, ka lawelawe ʻawaʻawa, nā paipu arctic, a me nā noi ma waho o ka honua holoʻokoʻa.